STARTER (for 0.8 kW Type) > DISASSEMBLY

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1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    A198917

  1. Remove the nut, and disconnect the lead wire from the magnet starter switch assembly.



    A198919

  1. Remove the 2 nuts that hold the magnet starter switch assembly from the starter housing.



    A142240E03

  1. Remove the plunger hook from the pinion drive lever while lifting the front of the magnet starter switch, and then remove the magnet starter switch.
    Text in Illustration 
    *1
    		Plunger Hook
    *2
    		Pinion Drive Lever



2. REMOVE STARTER YOKE ASSEMBLY


    A142241

  1. Remove the 2 through bolts, and then remove the yoke and pinion drive lever.



3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


A142242E02

  1. Remove the starter commutator end frame.
    Text in Illustration 
    *1
    		Lead Wire

    NOTICE:
    Remove the starter commutator end frame while pushing the lead wire.



4. REMOVE STARTER PLATE

  1. Clamp the armature shaft in a vise.

    NOTICE:
    Do not clamp the vise too tightly.



    A142243

  1. Remove the starter plate.



5. REMOVE STARTER BRUSH SPRING


A142244

  1. Remove the 4 starter brush springs and the starter brush holder.

    NOTICE:
    Do not allow the brush springs to fly off.



6. REMOVE STARTER ARMATURE ASSEMBLY

  1. Remove the starter armature from the starter yoke.



7. REMOVE STARTER CLUTCH SUB-ASSEMBLY

  1. Clamp the armature in a vise.

    NOTICE:
    Do not clamp the vise too tightly.

  1. Remove the pinion stop nut (outer).



    A104563

  1. Using a screwdriver, move the pinion stop nut (inner) to the clutch side.



    A104564

  1. Using a screwdriver, remove the snap ring.

  1. Remove the pinion stop nut (inner) and clutch from the armature.



8. REMOVE BEARING


A153960E03

  1. Using a tap wrench, remove the bearing from the starter commutator end frame.
    Text in Illustration 
    *1
    		Tap Wrench



9. REMOVE STARTER HOUSING BEARING


A202508E01

  1. Using SST and a press, remove the bearing from the drive housing.

    SST
    09820-36010  



10. REMOVE DUST STARTER PROTECTOR

  1. Remove the dust protector from the starter commutator end frame.